Thanks for your quick reply. I suspected that might be the case.
Unfortunately the Outlook integration is needed by back office staff who require access to the full set of "active" folders, (the subfolder with 10,000 documents in 25,000 folders), so mounting smaller subsets of this I don't think is workable.
Thinking about it, since most of what they need to do is upload documents to Alfresco I'm wondering if we could make use of the inbound email server. I assume I could add the Email Alias aspect to a folder when I create it via web services and set the alias property to something unique?
Users could then just email their documents into the repository. Do you know if there would be a performance issue with having so many email aliases defined in the repository, i.e. depending on what level subfolder we add the aspect could result in several thousand aliases? I'm thinking of when an incoming email is processed. Obviously Alfresco needs to find the folder to add it to via these aliases - hopefully it's fairly quick query on the DB to find out.